Real Results, Delivered
Engineering Portfolio

Real Results,
Delivered.

See how we support design and engineering teams in delivering high-precision manufacturing solutions across automotive, medical and automation sectors.

Our Work

Three sectors.
One consistent standard.

From automated assembly tooling to medical device components and robotic welding jigs — every project we take on is held to the same rigorous standard. Repeatable, reliable, production-ready.

Start Your Project
22+ Years Manufacturing Experience
4 Global Regions
100% Managed In-House
10k+ Monthly Units
Automated Assembly — Hanger Tooling
Product Manufacturing / Automated Assembly Project 01
The Challenge

Develop tooling to assemble a fully recyclable cardboard hanger featuring a metal hook secured using a formed steel staple. The process needed to reliably fix the hook to the hanger while supporting scalable, high-volume production.

Our Solution

We designed and developed a series of progressive tooling systems to prove and scale the concept. Initial hand-operated tooling was created to validate the assembly method, followed by a pneumatic fixture to improve consistency and throughput. The system was later refined into a fully automated solution incorporating bowl-fed component delivery and automated pressing to form and secure the steel fixing.

Result

A robust automated assembly process capable of supporting high-volume hanger production.

Medical Device Components
Medical Devices Project 02
The Challenge

Manufacture high-precision plastic housings and sub-assemblies for medical devices while meeting strict requirements for quality, cleanliness, and regulatory compliance.

Our Solution

We supported the production of multiple plastic components and assemblies used in diagnostic and treatment devices. Parts were manufactured to tight tolerances and assembled under controlled conditions to meet the demanding performance and reliability standards required within the medical sector.

Result

Consistent, high-quality components suitable for regulated medical device applications.

Robotic Welding Jigs
Automotive Manufacturing Project 03
The Challenge

Design and manufacture high-precision welding jigs for robotic laser welding applications, ensuring repeatable accuracy across high-volume production.

Our Solution

We developed and manufactured multiple custom fixtures tailored to the client's production line, delivering robust tooling designed for durability, precision alignment, and reliable integration with robotic welding systems.

Result

Robust tooling designed for repeatable automated production.

Have a project
in mind?

Tell us about your manufacturing challenge. We'll help you find the right solution — from first concept through to production-ready delivery.

Start Your Project Back to Home

Contact Us

Whether you have questions about our services, need support, or want to share your feedback, our dedicated team is here to assist you every step of the way.

Email
EmailEnquiries@ProductiveDsign.co.uk
Website
Websitewww.ProductiveDsign.co.uk
Phone
Phone+44 7947 412155
Location
Location59 Marlborough Road, Dorking, Surrey

Get in touch.